Machine for frying Spanish omelettes
Gold Award at manus® 2011: Machine for frying Spanish omelettes of Carmelo Lagunas Escudero, Spain
Participant of the manus® contest
Plastic bearings have made huge leaps forward in the last two decades. Today they solve problems by uniting two opposite extremes with each other: Technical innovation and cost reduction. The manus® contest awards bold applications with plastic bearings, which distinguish themselves through technical and economic efficiency, creativity and surprising results.
Here you may see a part of the presented applications.
manus® 2011
String trimmer-cutting disc
Silver Award at manus® 2011: String trimmer-cutting disc of PRODULEX UNIPESSOAL LDA, Portugal
Hand prosthesis
Bronze Award at manus® 2011: Hand prothesis of Vincent Systems GmbH, Germany
Robot head
Special Award at manus® 2011: Robot Head of Archimedes Solutions GmbH, Germany
Two special drills
This application creates new possibilities in steel construction, shipbuilding, cable cars, plant engineering or in general mechanical engineering.
Shrinking machine
The challenge was to find a linear guide that can work reliably and quickly under these tough conditions.
Packaging machines
The patented machine is an all-rounder when it comes to packing. It can print parcels in a single step and seal them with printed adhesive tape.
Washing stacker
Prototype of a gripper that is to be used to stack and move washing automatically in laundries.
Cutting machine
The application required a bearing that can be fitted or replaced quickly and can resist the dusty environmental conditions.
Drum sanding machine
The DryLin® W linear guide used as a double rail more than four metres long, making adjustment of the console easy.
Sliding door
The door, which is about 3 metres high and 1.7 metres wide, is supported by a DryLin® W linear guide. The good gliding properties allow the door to be moved without any problems.
Asbestos system
For this reason, DryLin® linear guides and igubal® KSTM pedestal bearings are used; these need no maintenance and are not affected by the aggressive asbestos either.
Assembly robot
The stones used can weigh anything up to 4,000 kilogrammes. This means a heavy-duty load for all the components used.
Grinding machine
All igus® products used are maintenance- free, giving the machine a long service-life.
Work table
Noise-free and precise DryLin® T-rail guides provide clearence for adjusting the height of the work tables.
Positioning frame
This frame construction allows the user to move the clamped tools, such as welding or milling equipment, along three axes, as desired.
Solar silicon growth equipment
Previously, metal bearings and linear guides were used, which rusted quickly and therefore required frequent maintenance.
Lathe for wood
This machining results in lost of wood chips and dust, of course, which would stick to lubricants.
Foil saw
The precise positioning for clean cuts was important here, as well as the fact that the entire system is maintenance-free.
Recycling plant
Each machine contains 69 igubal® fl ange bearings, which were chosen on account of their corrosion resistance, lubricant freedom and space-saving design.
Variable Flange Plates
igus® thrust washers and flange bearings were used for the new design. They made the elaborate milling of the base plate unnecessary.
Jetpack
Since temperatures of several hundred degrees Celsius occur here, the pilot must wear fire and heat-resistant clothing. The bearings used also have to withstand the high temperatures and pressures.
Machine for extreme dirt removal
A low-cost linear plain bearing with a long service life was required, which can compensate alignment faults and is as light as possible.
Gritting unit
The screwconveyer of the gritting unit has to be mounted movable in order to compensate axial offset and dynamic movements in the screw.
Inspection robot 1
This inspection robot was developed especially for use in pipelines.
Inspection robot 2
By using iglidur® W300 plain bearings, reliability can be increased. The previously used ball bearings had to be oiled regularly, which is not the case with iglidur® bearings.
For welding joints
This small vehicle adheres firmly to surfaces with its magnetic wheels, to inspect welding joints.
Hole punch
The exact positioning is important here, which is ensured by the combination of several igus® products.
Weighing system
Any movement that is to be performed here must be lubrication-free, executed free of wear and, if wear does occur, it must be free of heavy metals, etc., that could give distorted results in the chemical analysis.
Melting probe
The bearings of the ice screw must be insensitive to water and dirt, as well as thermally insulated.
Seam recognition sensor
This machine weaves and prints terry cloth hand towels.
Painting equipment
The various work processes like aluminum etching are sometimes done with extremely aggressive materials.
Gripper bracket
For the gripper bracket for screws in automatic screwing devices – previously a job done by steel cheeks.
High-performance blister line
This machine is used to pack products in blister film.
Threading tool
With this hand tool for the rolling and repairing of threads, the bearing support of the profi led roller is particularly important.
Manual assembly
This manus® contribution is concerned with the cost-effective increase in production and process reliability for manual assembly using low-cost automation.
Painting equipment
The high stressing through the three-shift operation and the shocks caused by the moving parts were crucial for the application of igus® products.
Packaging equipment
This equipment can package various industrial products, with any materials.
Drilling resistance gauge
This device measures the drilling resistance of a needle penetrating wood at high rotational speed.
Mould tester
Since water is used, the linear guide must be able to work dependably under water.
Articulated arm
In this case, the design for a 5-axle jointed arm was submitted to the manus® competition.
Rack-gripper
This machine is used for loading and unloading of boxes at an automated warehouse.
Mars robot
This robotic vehicle is designed for a very special environment: it will one day be driving on Mars.
Tyre gauge
This device can measure the circumference of car tyres without the vehicle having to be moved.
Foam cutter
The cutting wire is moved along the vertical axis by two DryLin® ZLW toothed belt shafts.
Hydrogen cars
The steering unit, inclusive of the steering rod, is made of carbon fibres and is mounted with igubal® flange bearings and igubal® rod end bearings. These allow a weight reduction of about 30 per cent compared to other solutions.
Excavator seat
igus® plastic plain bearings are used here in the shock absorber of an excavator seat.
Cameras in the rear-view mirror
These cameras integrated in the rearview mirror of buses make roads safer.
Sanitary elements in mobile homes
Here, sanitary elements in the bathroom unit are installed with igus® products.
Semi-trailer
The cables that connect the tractor and semi-trailer must be flexible to compensate for the different lengths of trailers.
Electric scooter
Lightweight components are particularly important here to ensure as little energy as possible is required for movement.
Folding trailer
This folding trailer “Tyligo” is extremely flexible and can be used to transport all kinds of things.
Conversion of the wheel suspension on trikes
This application shows a conversion kit for the suspension in three-wheeled motorcycles.
Offroad beach wheel chair
This special wheelchair allows people who can only walk with diffi culty to go to the beach.
Testing equipment for trains
Trains are tested for their electro-magnetic compatibility in a shielded hall here.
Train door
At a speed of more than 350 kilometres per hour, these trains will be racing through China as of 2012, connecting Beijing and Shanghai.
Superimposed transmission
In this application, plain bearings made of iglidur® Z replace a ball bearing and a needle bearing in a superimposed transmission.
Car-trailer
In this car-trailer, an igus® flange bearing made of iglidur® Z replaces the previously used phosphor bronze bearing.
Small electric plane
To achieve the best flying conditions, all components must be lightweight and at the same time as durable as possible.
Two-piece snowboard
With this snowboard, the “Twistboard”, both parts are connected via an axially aligned joint.
Cordless screwdriver vehicle
The driver lies on this vehicle with his armed stretched out and head facing forward.
Racing bike brake
An extremely light weight is the most important criterion when constructing a racing bike brake.
Pedals for mountain bikes
In this application, metallic ball bearings and DU bushings have been replaced by lighter iglidur® flange bearings.
Dorsal trainer
This equipment is used to train the dorsal muscles. In order to use it comfortably, the base must be adjustable.
Vibrating exercise equipment
In this exercise equipment, vibrations are specifically used to build up muscles.
Cross-trainer
When the design was revised, the metal pivoting bearings used so far were replaced by igubal® KGLM pivoting bearings.
Electric golf trolley
Four igubal® pivoting bearings from igus® were tested for the floating axle through the drive, and found to be suitable after several months of tests.
Automatic gate
This gate, which can be opened and closed automatically, is used in sport stadiums and is folded like an accordion.
Ski bikes
This exceptional sporting equipment makes bombing down a ski slope like riding a bicycle.
Bicycle frame design
Here, igus® plastic plain bearings have replaced classical roller bearings and stand up to environmental influences such as dirt and corrosion.
Bicycle pedal
The bicycle pedal presented here responds to the ergonomic and biomechanical needs of cyclists.
Wood-frame bicycle
A conventional material in an unusual application: This bike frame is entirely made of wood.
Tricycle
This design was first used to deal with problems of clearance and friction. With iglidur® G plain bearings, however, these problems were eliminated.
Induction centrifuge
This newly developed induction centrifuge melts alloys for dental prostheses.
Patient lift
The manus® contribution submitted here is the new development of a patient lift for ambulances for transporting patients who are able to sit in the vehicle.
Ski sledge
This innovative sledge allows people to ski sitting down. The sledge is steered by the feet and tilted by the hands.
Steering in electric wheelchair
Here, igubal® plastic rod end bearings from igus® are used in the steering on an electric wheelchair.
Electric wheelchair
Plain bearings from igus® are used for the movement of the front and rear wheels. Thanks to them, there are no problems with wear or corrosion.
All-terrain wheelchair
This manus® contribution also shows an exceptional off-road wheelchair, the "Quadrix".
Examination table 2
This electrically adjustable examination table was also submitted to the manus® contest.
Eye examination table
The vertically adjustable examination table has been designed for eye examinations.
Medical body scanner
A DryLin® T linear guide system is used in this medical body scanner.
Joint prosthesis
In this prosthesis for pneumatic knee joints, iglidur® J piston rings replace the previously used PTFE guide bands.
Artificial joint
This joint is a new development to be used in prostheses. iglidur® J plain bearings and igubal® spherical bearings are installed in it.
Analysis device
This application from the field of medicine is an analysis device that helps to diagnose different types of cancer at an early stage.
Medication dispenser
This machine removes medications from the original packaging and re-packages them in smaller doses.
Adjustment unit
A DryLin® T-linear guide is used for adjustment. This easily copes with the cycle rate of 80 cycles per minute.
Laboratory instrument
The special device needed to be as economical as possible in its construction, and the individual components as maintenance-free and durable as possible.
Dental casting machine
This casting machine is used in dental laboratories to make dentures. Dentures are made with it.
Fruit valve
This valve is used for filling ice-cream containing pieces of fruit in fully automatic industrial packing machines.
Food-cutting
machine
Maximum care must be taken with hygiene wherever foodstuffs are handled.
Salami cutter
With this application, salami is cut into slices. As with all applications in contact with food, here too lubricants cannot be used.
Vending machine
This machine sells bottles of high-quality olive oil. Three movement axes are required to move the bottles from their fixture to the outlet.
Cutting system for confectionary products
The „ConCut“ is a CNC-controlled cutting system for confectionary products.
Bakery products gripper
This gripper picks up freshly baked goods from a conveyer belt and packs them in baskets.
Packing robot
This packing robot even stacks baked goods in boxes. It has a double-headed gripper system.
Robot gripper
This contribution to the manus® competition – a robot gripper – is extremely flexible.
Cutting mechanism 1
This cutting mechanism is used in the beverage industry. Several igus® products were used here.
Caipirinha mixer
The components used must be suitable for use with food, which is why the design engineers decided in favour of xiros® ball bearings.
Cheese-wheel turners
The rapid and hygienic cleaning of the machine was an important factor.
Transport with chains
This equipment is used in the food industry. The baked goods are separated on these chains.
Breweries
Plain bearings are used, made of iglidur® A500, an FDA-compliant high-temperature material.
Honey-loosener
Here, the honey is being loosened from the combs. For this, the honeycombs are pierced with needles.
Grain sorter
This machine cleans and sorts all types of grain. First the grain is separated from other material by an air current.
Gripper for food packaging
This gripper takes packaging units from a sealing machine, turn each unit by 90 degrees and arranges them in cartons.
Pagepulltester
This pagepulltester is a high-precision measuring instrument for the bookbinding industry.
Screen printing machine
Here a DryLin® T linear guide is used in a high-performance screen printing machine.
Page-turner
This fully automatic page turner for people with disabilities can automatically turn the pages of many newspapers, magazines, folders, exercise books and the like.
Book digitalisation
This machine can scan books fully automatically, with no human intervention required.
Letter folding machine
This device is used for folding letters. The folding operation in a small space reduces the frame sizes of folding machines.
Winding bushings
The use of iglidur® bearings quadrupled the service life of the machine. It made it possible to save almost 300 mechanic-hours plus ca. 8 tonnes of cotton wool.
Solar plant
This solar system can be installed either on its own or in combination with a wind turbine.
Hybrid solar system
This solar system can be installed either on its own or in combination with a wind turbine.
Planetary gearbox
xiros® ball bearings from igus® are used in this planetary gearbox that is used in wind turbines.
Solar aircraft
The prototype of the „Sunseeker Duo“ solar plane is the world‘s first solar-powered two-seater.
Parabolic mirrors
This solar thermal power plant also obtains energy from the rays of the sun, without fossil fuels.
Solar cleaning robot
For solar systems to retain their entire performance capacity, they have to be cleaned at regular intervals, particularly in sandy regions.
Submarine
Seawater is a very corrosive environment on account of its high salt content. Components that are exposed to the water must withstand it.
Pedal boat
In this pedal boat, the moving parts of the drive mechanism must be mounted free of lubricants, since the screw is in the water.
Deep-sea drive
This motor is to drive deep-sea robots even at 6,000 metres under the sea.
Wave machine
Since the tank is filled with salt water, the components used may not be susceptible to corrosion.
Model train lift
The trains belonging to this particular model train fan can be driven automatically from the shelf onto the track.
Racing car
The suspension pins in this racing car were previously guided without bearings.
Steam locomotives
These fully functional steam locomotives have been built to a scale of 1:11.
Model train
Model train enthusiasts will enjoy this Rhätische Railway locomotive for a long time to come.
Sailor doll
This doll is used for representing maritime signals and originated from a marketing project in collaboration with a doll builder.
Model excavator
This fully functional hydraulic excavator was copied on a scale of 1:14.5.
Camera dolly 1
This camera dolly is very quiet and easy to adjust. Thereby it allows many variations of movement.
Adjustable arm chairs
the armrests of this chair are adjustable, to accommodate the needs of the individual user.
Cutting mechanism
A tarp is lowered slowly over the car, so that at first only the outlines are visible; then the tarp is cut by the special mechanism and the car is presented to the public.
Flexible roofing
With this system, for example, terraces can be roofed flexibly. The roof is even waterproof in the closed state.
Automatic door opener
This system can be used to convert any door to be opened automatically at the touch of a button.
Camera dolly 2
Another newly developed dolly for camera movement is the subject of this manus® contribution.
Bearings for record players
The main concern when designing the bearing support for this record player turntable was silent and low-vibration movement.
3D camera
With this 3D camera system „3D RIG“, the focus was on ease of movement and maintenance freedom.
Camera tripod
This adjustable camera tripod is usually used for cameras that have their centre of gravity well beyond the bearing axis.
Tape storage
This machine manages data back-up tapes. The transport movements inside are guided by DryLin® N linear guides.
„Drawer that slides round corners“
This smart application creates more stowage space under the bed.
Adjustable dining table
Are more guests coming than you expected? That‘s no problem with this dining table, because its width can be adjusted to exactly the width you need.
Ergonomic seat mechanism
The use of an igubal® EFSM flange bearing has allowed the development of a maintenance-free and silent seat mechanism element.
Folding seat „Sitty“
Provides a seat without taking too much room away from pedestrians: this is possible with the „Sitty“ folding seat.
Information board
This information board is exposed to the weather and the forces of nature all year round.
Boat hatch
Moisture and extreme temperature fluctuations often lead to undesirable expansion of the component parts.
Sunshades
No matter how much the sun shines: these sunshades ensure pleasant light conditions within the building.
Sculpture
iglidur® plain bearings and thrust washers are shown here in the service of art.
4D seats
Maintenance-free igubal® pedestal bearings are used in theatre seats; they are noiseless and operate reliably even at high loads.
Safety door
Children are especially prone to squeeze their fingers in glass swinging doors. This safety door prevents that, because it „gives“.
3D camera
Instead of using expensive 3D cameras, two regular cameras can be mounted on this device so that together they can generate a three-dimensional image.
Electric wheelchair
This electric wheelchair also makes use of the properties of igus® plain bearings.
Further Applications (PDF)
Autosplit D3 splitting machine
Gold at manus® 2007: Autosplit D3 splitting machine
Offshore
The bearings reliably transmit the high radial centering forces with low friction and free of stick-slip and minimize the arm system's friction through their integrated start-up.
Calibration cage in a blown film line
In conventional solutions, while cleaning, the lubricant on the bearings is washed away or the bearings are even rinsed to get rid of the dirt particles.
Light aircraft Twister
Consistent application of igus® plain bearings in the aircraft design in fiber composite honeycomb-
sandwich construction.
Rollers on mini excavator
Enhancement of service life, machine availability, stability and carrying capacity by the application of iglidur® in rollers on mini excavator.
Set head for small format tiles
DryLin®-supported aluminum shafts with carriage in the set head for small format tiles.
Buzz saw
Buzz saw with essentially improved operating feature by the application of DryLin® linear plain bearings.
Aseptic filling machine
Bearing materials marked by special properties such as low coefficients of friction in dry operation, resistance to chemicals and low humidity absorption in equal measure are best suited for the application in high-tech beverages bottling plants.
Workplace for the handicapped
Adjustable desktops in workplaces for the handicapped.
Bottle packing machine
The redevelopment of a gripper using igus® guide elements resulted in a very thin, rugged and lubricant-free gripper tool that is right now not available in the market.
Artificial knee joint
Patient's welfare in focus - How polymer bearings improve an artificial joint.
Electrically driven children's car
Polymer bearings in electric cars for children: Top quality was achieved.
Concrete pipe cutter
Concrete cutting machine in extremely heavy-duty operation since three years free of maintenance.
Veneer assembling
machine
Veneer jointing
machine ACR Speedstar: Cost advantages through polymer plain bearings.
Push-rod drive chain
By the almost wear-free bearing assembly that withstands a high pressure at the same time, this push-rod drive chain was optimized in line with the market.
Handling device
The igus® potentials enable a precise guidance and the maximum gripper speed in both directions "X" and "Y".
Steering linkage
Steering linkage of the hydrogen-powered world record vehicle HYSUN 3000.
Steam pump
iglidur® X was selected as glide material for the guide of the piston rod due to the adequate resistance to temperature and moisture.
System filtration plant
A bearing was sought for the following application: Hot frying oil up to 220° C, food safe. Solution to the problem: iglidur® A500 bearings.
Folding bike for everyday use
In order to fulfill the bearing system's manifold requirements, the igus® bearings are used in the standard-production application.
Measuring equipment
The igubal® ball heads are particularly well-suited for this requirement. They do not indicate any notable clearance even after about 15 million operation cycles.
Spinning box
By the modification of the plain bearing partner plastic-metal into plastic-plastic, a conversion in the integral design was possible by the use of plastic components.
Automated teller machines
In the redesigning of the table guidance, the focus was on a ready-to-install, cost-efficient, durable and lubricant-free bearing and guide.
Angular sensor in printing machines
By the use of igus® plain bearings, no notable clearance or abrasion was recognizable even after a long service life.
Vario- and control-wheels
By a modified function system and the use of plastic bearings, a completely new generation of control wheels is developed, which is maintenance-free and low priced.
Convertible top
Automatic lock for a convertible top: By the use of the calibratable igus® flanged bearing, the maximum axial clearance could be lowered from 1.5 mm to 0.5 mm.
Toothbrush testing machine
Toothbrush testing machine runs with exceptionally low noise by the application of polymer plain bearings.
Lifting device in food industry
The employed liner also compensates for a minor misalignment in the axles. The most important feature is the fat-free and chemical resistant version.
Wheel guide
By the new arrangement of the plain bearings, the drive wheels of the transport vehicle could utilize the rotary movement of the individual bearing to guide the front wheels accurately through the track of the unloading station.
Kinematic system
Kinematic system for automobiles: The employed plain bearing enables a tolerance adjustment of the loading platform to the side paneling.
Locking unit
In the fulfilling of all requirements, the use of a pair of plastic bearings with elastic flange played the crucial role, which enabled the clearance-free installation of the locking hook.
Wheel mount handling
Wheel mount handling for automobiles: Since about a year in daily use, the wheel mount handling system gives no trouble to the customers.
Die casting mold manufacturing
Since the switch to DryLin® W, the system runs without any problem and without a stoppage.
Changeover switch for musicians
The advantages of using the bushing are: top-quality products, quick installation, long-lasting service life (2 million switching cycles) and the exceptional ruggedness.
Pillar cleaning facility
The bearings have been installed about a year ago and since then operate free of troubles in the manufacturing.
Linear actuator
Linear actuator with toothed belt drive: All disadvantages were eliminated by the DryLin® WQ guide system.
Notebook for the blind
Costs have been saved in mounting by the use of iglidur® plain bearings.
3D flow distributor
Ball bearing assemblies are very precarious due to the lubricant particularly under water. Stainless steel guidances cannot be considered due to the high costs. Plastic is used also for hygienic reasons.
Sliding roof drive system
The bearing tolerances could be clearly enhanced by the machining of the inner diameter of the iglidur® P polymer plain bearing.
Tire cord machine
Application of polymer plain bearings in a tire cord machine ensures stability
Circlip inspection
The application of Drylin® linear housings and iglidur® G plain bearings enable the centering pin to have a clean and easy drive up.
Micro-diascope
Besides, there were substantial quality limitations with regard to the large clearance in the ball guide. With the igus® low profile guide system, this problem was ideally solved at a low price.
Extendable brake flap
These igus® bearings look particularly suited for the specified application, as they are resistant to water, dirt and temperature and are also maintenance-free.
Bagging machine
Application of polymer plain bearings in bagging machines for caustic soda.
Rotary sorter
The igubal® flange bearings were by far the most cost-efficient alternative in comparison.
Ultrasonic test facility
The main requirements of this application are: High dynamic accuracy, low weight with high stiffening and high availability in 3-shift operation.
Low-priced microscope
An injection-molded part was created by igus® and used in the existing housing shell. Now it's been working for five years.
Testing device
Testing devices for sintered parts: A lubricant-free linear guide (liquid pollution) should be guaranteed.
Injection-molding machine
Pivot arm in injection-molding machines mounted with plastic plain bearings: With the simple plug-in installation and the adjustable collar, it was possible to abandon the highly complex bonding mechanism.
Powder coating-
plant
Conventional guide systems break down as no oil or fat whatsoever should enter the dipping bath.
Testing- and loading-device
Sought for was a linear guide system for a load cell with light operation, leeway and flat design.
Filling valve
The challenge: The operating temperature is maximum 140°C and the applied material must be resistant to all cleaning agents used in the beverages industry.
Powder press
In a newly designed mechanism, the conventional roller ball bearings were replaced by iglidur® plastic plain bearings.
Climbing robot
The objective was to keep the weight of the climbing robot as low as possible, so that it can move with suction cups on smooth surfaces like window panes.
Reanimation equipment
Over 30 iglidur® plastic plain bearings assist to satisfy these requirements.
Circuit board pick and place
This novel insertion head (pick & place) for circuit board machine uses DryLin® liners.
Load roller
In this scooter, the steering was newly designed with igus® polymer plain bearings.
Eraser robot
The eraser robot of the Hans Böckler-Schule at the Berufskolleg Münster combines technology with cultural history.
Cross member
Here an iglidur® polymer slewing ring bearing is used, which is distinguished by its low weight.
Handling device
In this application as well, glide pads made of polymer contribute toward the enhancement of the technical performance and an increase in the degree of automation.
Tool presetting device
In this tool presetting device, DryLin® guide carriages made of iglidur® J200 are used as measuring carriages. They contribute toward the attainment of a precision and repeat accuracy of +/- 0.1 mm in the application.
Rotor head
iglidur® G is the problem solver in this rotor head The rotor blades rotate about 400 times per minute and thereby execute oscillating motion with maximum 30°.
UV reflectors
A UV radiator unchanged for 10 years was reconstructed and improved in the details. The iglidur® Z flange bearing reduces here the costs and the amount of maintenance.
Universal joint
The universal joint presented here is, contrary to the common universal/cardan joints, not only designed for the transmission of torsional forces.
Railroad platform
The hinge elements and cam rollers of the ramps are inserted with two iglidur® Z plain bearings respectively.
Airfoils in aircrafts
Here the challenge in the design was that the bearing of the group of components for the application in the measuring medium water had to be designed.
Mechatronic bearing
The availability of the application even at above 100°C temperatures was guaranteed by the application of plastic plain bearings made of iglidur® X.
Beverage can emptying device
The problem of the design was in the limited installation space by the combination of two movements independent of each other and the high mechanical stressing.
Track vehicle
A problem that vexed the designers was the total weight and the occurring leverages. Here the weight should be saved.
Edge processing
machine
Due to the low friction in the use of roller bearings, a complex counter force or gripping mechanism is necessary.
Cylinder for race spoiler
By the use of iglidur® bearings, the cylinder is completely maintenance-free, and the weight could be reduced by about 10% of the original.
Banknote processing
Locking mechanism of a banknote processing machine: The double joint enables all necessary degrees of freedom and also absorbs the tensile strength.
Art over TV - Art over flat-screen TV
Flat-screen TVs are increasingly mounted on walls. But previously pictures or paintings often hung at this place. Art over TV combines both.
Tank seat
The backrest adjustment is implemented with DryLin® products, the headrests are mounted on the backrest with plastic plain bearings made of iglidur® G.
Organ console
The motion of the driving rod of an organ should be utmost noiseless and smooth-running.
3-axis tripod
Requirements for the design were stiffness, low-priced relocation and dirt resistance.
Helicopter load system
A novel external load system for helicopters required a low weight, high reliability with simultaneous weather resistance and freedom from maintenance.
Bicycle shock absorber
By the application of a novel design, which feature an individual element made of iglidur® RN56 as the core piece, the technical requirements could be achieved at clearly reduced costs.
Conveyor chains
The application of an iglidur® plain bearing on the outer side of the pin was the main new aspect of the design.
Screen printing machine
Maximum precision in color application, thanks to DryLin®.
manus® Gold: Low wear and resilient
Low wear and resilient by using polymer plain bearings.
manus® Silver: Secure under high forces
Secure under high forces: maintenance-free plain bearings made of iglidur® Z can withstand extreme loads.
manus® Bronze: Over 170,000 Euro of benefits
Over 170,000 Euro of benefits were able to be achieved by using polymer plain bearings
Roof sliding door for entering crane cabin
Saves costs and better
Transport vehicle with 4-wheel Ackermann steering
Maintenance-free track accuracy
Automatic cup supply system for cup filling line
No lubricants in food sector
Hot wire cutting machine for Styrofoam parts
Less production complexity
Drive rod in a front fastening device for cabriolets
Save costs and weight
Reduction of recoil on large-calibre long firearms
Precise and ergonomic
Automatic height compensation for stand-up wheel chairs
Stable and safe
High-speed thermal shakers for standard specimen containers in the laboratory
Hot and quick
Gears in vehicles for harvesting sugar cane
Robust under high forces
Highly energy efficient water pump for developing countries
Long-lasting and cost-effective
Core joining device for casting cylinder heads
The used bearing must be lubricant-free, because silica sand is used here.
Linear plain bearings for steering systems on bus trailers
Rust-free and temperature-resistant
Moving Head
The plain bearing used has a low frictional resistance and is low maintenance and lubricant-free.
“Portamobil” assembly aid for door leaves
Can be handled alone
Efficient hardening with ultraviolet radiation
Easy and durable
Suspension fork
To victory with igus® - maintenance of the suspension fork eliminated.
Oscillating bearings on gear shift in utility vehicles
Less wear
Storage-slide unit for an automatic storage/retrieval system
Effective with little installation space
Marine lift for water vehicles for leisure purposes
Corrosion-proof in sea water
Switch plate activation in model construction
Affordable and long-lasting
Adjustable biker's foot rest on motorbike
Flat and durable
Mooring system for sail and motor yachts
High load capacity and durable
Design and structure of a cost-effective converter
Cost-effective and maintenance-free
Controlled horizontal screen for a large planetarium
Economical even when exposed to heat
“Torsionator” sports/training equipment
Quiet and low friction
Robot for recovery and inspection work
Resistant and long-lasting:
Further interesting applications from extremely diverse areas can be found here.