Modern applications for the machine tools sector
Here you will find an overview of applications examples with igus® products in machine tools
Applications with chip-proof RX tube in machine tools
RX tubes/extremely tight and chip-repellent
The problem solver for energy supply systems in chip generating applicationsCombination machines
The manufacturer relies on the very thick RX-tube for supply so that the performance data of the universal machine for milling and drilling remains correct in the long run.
Machining centre
Various media in one energy supply system save money and design space.
Applications with 3D triflex® R energy chains in machine tools
triflex® R for robot applications
Specifically for use in rough environments for multi-axis applicationsProject ADVOCUT
Design of a machine tool with highly integrated mechatronic milling module.
Applications with RBR (reverse bending radius) energy chains and rotating applications in machine tools
Circular motion with RBR
Circular motions can be implemented with various energy chain solutions
Rotating applications with twisterband
7,000° and more horizontal rotating motion, and up to 3,000° in the vertical installation position
Reversible-head trimming shears
Quick tool changes permit continuous machining of metal bands on both sides.
Machining centre for frames
The tools perform rotating motions of up to 450 degrees, therefore ensuring fast production.
Woodworking
Flexible machining of wooden materials with rotations around the own axis for up to 1440 degrees.
CNC automatic lathes
Pre-assembled E-ChainSystems® increase machine availability in CNC automatic lathes.
Applications with E4 energy chains in machine tools
The standard energy chain construction kit
for nearly all applications - 4-pieceMachining center
The ready-to-install assembled energy supply system is perfectly aligned to the high demands of the machine tool industry.
Applications with Series E4.1 for high weights
Wood industry
The igus® preassembled energy chains create a lasting, low-wear connection to the tools.
Machining center
Top condition even after 9 years - Preassembled energy supply systems for precision machines working under tough environmental conditions
Cutting machine for carbon fibre pipes
In this case, the e-chain® was able to avoid additional sheet-metal fabrication requirements for a hose.
Milling machine
This solution provides peace of mind and has been successfully in use for more than 10 years.
Vehicle body milling machine
Chip protection means less cable damage and fewer break-downs.
Reversible-head trimming shears
Quick tool changes permit continuous machining of metal bands on both sides.
Streetcar switches
The applied material repels chips with temperatures up to 850° C without leaving a trace.
Gear-grinding machine
This application showed that a vertical stroke of more than one metre and a swivellingrange of 270° can be implemented in the limited installation space of the grinding headin a gear-grinding machine.
Machine tool for railway track plates
This machine tool requires a large number of different cables and hoses for the manufacture of track plates
Machining center bridge work
The H4.56 series was preferred because of the higher unsupported length, the plastic crossbars and easier installation of competitor's product.
CNC machining center
High-temperature energy tubes for CNC machining centers withstand high temperatures and defy the ubiquitous flying chips.
Energy Chains® for long travels
This horizontal turning machine is equipped with the new Energy Chains® solution Guidelok for long, unsupported travels in the chip area.
Travelling column milling machine
The bronze vector® went to the advanced development of a travelling column milling machine.
Applications with E2 energy tubes in machine tools
E2 R - two-piece e-tubes for chip protection and very smooth operation
e-tubes can be used in areas with hot chips, dirt, and dustApplications with E2/000 in machine tools
Moving cleaner for textile machines
Preassembled energy supply system on moving cleaner for textile machines.
Textile machines
Energy supply systems for knitting machines provide for quality and flexibility.
Machining centre for frames
The tools perform rotating motions of up to 450 degrees, therefore ensuring fast production.
Applications with E6 energy chains in machine tools
Energy chain E6 - rugged, quiet, low-vibration, cleanroom compatible
Vibration reducing
The special structure of the chain link and the small division grant an extremely quiet and low-vibration operation of the chain.
Multi-spindle machining center
In this application, a two-spindle horizontal machining center was equipped with particularly silent and low-vibration energy supply systems.
CNC grinding machine
Incidental grinding residues and the used oil cannot influence the energy supply systems.
Cutting tool
The igus® E-Chain® E6 demonstrates its strengths inthe case of this cutting tool.
Laser cutting machines
Due to the extremely high demands on the dynamics, the energy chain had to be stable, rugged and not too heavy. The chain experiences very high cross accelerations especially on the Y axis.
Applications with readychain® harnessed energy chains and chainflex® cables in machine tools
readychain® harnessing
chainflex® cables
Wood processing
machine
There is little space available and the cables are strongly stressed due to the complex movements.
Machine tool manufacture
From special design to standard model - Preassembled energy supply systems reduce the costs in machine tool making in the long term.
Wood-sawing machines
Unlike in former times, the Homag-Sawtech AG has virtually no more complaints.
Special machine construction
Due to the technical requirements of the milling machine, only those energy chains are considered that fulfill the complex requirements due to the high rates of feed and the bending radii.
Machining center
The ready-to-install assembled energy supply system is perfectly aligned to the high demands of the machine tool industry.
Reduced electrical installation time
Energy chains, fully assembled with cables and connectors, are delivered ready for mounting (ReadyChain®) and can be installed immediately. In this way the electrical installation time has been halved.
Special machine construction
Preassembled energy supply systems come into operation here. They provide the edge to cut down the cost of the process.
Special machine construction
Energy supply systems demonstrate their reliability even in particularly aggressive environmental conditions in special-purpose machinery construction.
Laser cutting machines
Due to the extremely high demands on the dynamics, the energy chain had to be stable, rugged and not too heavy. The chain experiences very high cross accelerations especially on the Y axis.
Streetcar switches
The applied material repels chips with temperatures up to 850° C without leaving a trace.
Reversible-head trimming shears
Quick tool changes permit continuous machining of metal bands on both sides.
Applications with iglidur® plastic plain bearings and machine tools
iglidur® plain bearings bearings made from high-performance polymers
Tool changer chain
The enormous cost advantages compared to standard commercial metallic rolled bushings as well as an extreme resistance to wear distinguish iglidur® D.
Concrete machines
Replacement of metal bearings in concrete drilling and concrete sawing machines.
Grinding machine
All igus® products used are maintenance- free, giving the machine a long service-life.
Cutting machine
The application required a bearing that can be fitted or replaced quickly and can resist the dusty environmental conditions.
Two special drills
This application creates new possibilities in steel construction, shipbuilding, cable cars, plant engineering or in general mechanical engineering.
CNC-Machining centre
Lightweight, robust and do not require polymer bearings are installed in machine tools and machining centres across a large range of industries.
Moulding machine
This moulding machine is used to make hollow cast parts with the aid of the waxmelting process.
Applications with drylin® linear plain bearings in machine tools
Unlike the familiar recirculating ball bearing systems, drylin® linear bearings operate on gliding elements.
Parting-off grinder
Application of DryLin® R for the guidance of the cutting table
Door guide of machine tools
Smooth and silent operation due to DryLin® in the doors of the machine tool.
Concrete pipe cutter
Concrete cutting machine in extremely heavy-duty operation since three years free of maintenance.
Linear actuator
Linear actuator with toothed belt drive: All disadvantages were eliminated by the DryLin® WQ guide system.
Injection molding machine
DryLin® copes with long distances and offers a high cost reduction.
Control panels
In this application, the enormous cost advantage over conventional roller guides was especially important.
Grinding machine
Application of DryLin® T for adjustment of the pressing roller and the compensation of the imbalance of the grinding tools.
Sliding door
The door, which is about 3 metres high and 1.7 metres wide, is supported by a DryLin® W linear guide. The good gliding properties allow the door to be moved without any problems.
CNC-Machining centre
Lightweight, robust and do not require polymer bearings are installed in machine tools and machining centres across a large range of industries.
Laser marking unit
Among other things, the weight of this laser marking unit could be halved by the use of drylin®.
Production machine
This production machine is used for the perfect insertion of filters in the plastic covers of car batteries.
Applications with PRT slewing ring bearings in machine tools
iglidur® PRT - slewing ring bearing
CNC-Machining centre
Lightweight, robust and do not require polymer bearings are installed in machine tools and machining centres across a large range of industries.
Control panel
In this machine tool control panel, an iglidur® polymer slewing ring bearing is used due to its freedom from lubrication and maintenance.
Applications with igubal® spherical bearings in machine tools
igubal® Plastic spherical bearing
Mounting station
The pivoting and linear feed movement is implemented by means of DryLin® linear guides and igubal® spherical bearing components.
Hose skiving machine
The used igubal® spherical bearings are insensitive to media in the surroundings and are thereby absolutely maintenance-free.
Rotary sorter
The igubal® flange bearings were by far the most cost-efficient alternative in comparison.
Applications with xiros® ball bearings in machine tools
xiros® Ball bearings
Plastic ball bearing in guide rollers
The xiros® plastic ball bearings are cheaper by one-half than the previously used bearings in the cost comparison.
Roller bearings
The main reasons for the use of xiros® B180 polymer ball bearings in a deburring system for circuit boards were the very good corrosion resistance, and freedom from lubrication of ball bearings.
Applications with drylin® lead screw drive technology
drylin® lead screw drive technology
Rolling stamping machine
This rolling stamping machine for marking pressing sleeves for hydraulic pipes produces consistently good quality.
Applications with strain reliefs
Strain Relief Devices
Machine tools
The modules are made of a cable-preserving plastic with high frictional resistance.
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