Maintenance-free polymer products in construction machinery

Improve technology and reduce costs

protected and maintenance-free energy supply systems and polymer plain bearings in construction machinery

Specifically the construction machinery industry exposes components in machinery and plants to high loads. All components must be designed for maximum availability to ensure that construction machinery can work reliably without downtime.
igus® offers plastic solutions for cable protection and for cable guides, cables for highly dynamic continuous motions and bearing technology for the construction machinery industry.
We expose all products to tests under real-world conditions in the largest test lab of its kind in Cologne.

Use in construction machinery
Rock drill  
...e.g. on rock drills
Excavator  
...e.g. on backhoe
Telescoping extension  
...e.g. and telescoping extensions

Your industry requirements ...

igus® is a specialist in the area of plastic research and can look back on 50 years of experience here. Specially developed high-performance plastics facilitate the use of igus® e-chains® and plastic plain bearings in nearly any application.
 
Moisture, dirt, chips, heat, cold – we have the solution for any application and completely avoid steel and other metals in our e-chain® materials. Due to their exceptional suitability, igus® plastic e-chains® are replacing steel systems in a growing number of heavy-duty applications.

Upright E4 energy chain in a piledriver  

Current News 2015 for construction machinery

… damped e-chain®.

For applications with maximum vibration loads

… damped e-chain®.    

e-ribs

The reinforcement for existing corrugated tube systems - e-ribs

e-ribs    

e-spool power 25

The motor-driven e-spool for long extension lengths up to 25m (50m is possible).

e-spool power 25    

connect data-cables automatically

igus® has further enhanced its e-rover, a system that enables automatic coupling and decoupling to/from the energy chain system®.

connect data-cables automatically    

middle lugs more weight

With the middle lugs from the E4.1 construction kitnow also increase the fill weight for the large 4.112 series by 50%.

middle lugs more weight    

56.6, 80,6

Loding notch separators separating crossbars are thesolution for secure

56.6, 80,6    

EMA

The EMA system is an electronic diagnostic tool

EMA    

… good to shafts … in case of heavy duty

iglidur® Q 290 shows outstanding service life in robust swivel applications, as they are frequently found in some agricultural machinery, especially on "soft" waves (eg galvanized). The duty of the shafts is minimal.

… good to shafts … in case of heavy duty    

… cornering technology

For the product series drylin® W and T igus® providesrail profiles according to customer requirements in a curved shape

… cornering technology    

36-month guarantee … for chainflex®

With our unique igus® guarantee for ALL chainflex® cables we are providing predictable security for 36 full months

36-month guarantee … for chainflex®    

… 40 % lighter …

High energy efficiency thanks to low driving forcesand use of lighter e-chains® Conductor cable made of special material CCA

… 40 % lighter …    

… CAT7 Ethernet cables for all movements …

Bus cables in the Ethernet area are becoming increasinglyimportant.

… CAT7 Ethernet cables for all movements …    

… LWL with offshore approval ...

Gradient glass-fibre FOC for heavy duty use PUR outer jacket Metal-free

… LWL with offshore approval ...    

... Solutions from igus®

The advantages of igus® products for the construction machinery industry

Vibration resistant energy supplies

Energy chains for construction machinery  
Reliable in vibrations

Plastic energy chains with inner heights up to 350 mm and a filling weight up to 600 kg/m.

Corrosion and UV resistant

Highly stable and maintenance free

Modular - no non-captive screws, rivets, or pins

Cold-flexible, long-lasting cables

Cables for construction machinery  
Reliable in cold & frost

Highly flexible chainflex® cables for outdoor applications with TPE outer jacket.

Cold flexible up to -40°C

UV-resistant

For maximum loads in energy chains

Dirt resistant bearing
 

iglidur® polymer plain bearings for construction machinery  
Reliable in heavy-duty applications

Dry running (lubricant free) plain bearings for heavy-duty applications and dirt.

Lubricant-free and insensitive to dirt

Wear resistant in heavy duty loads

Maintenance-free and cost-effective


Linear guide for do-it-yourself installation of a cost-effective monitor adjustment in the driver cab of construction machinery

Monitor adjustment in driver cabs on construction machinery  

drylin® W linear guides facilitate the do-it-yourself installation of a high quality monitor adjustment, e.g. in drills or backhoes. drylin® linear technology is lubricant free, lightweight, quiet, modular, long-lasting, cost-effective, and available from stock.

Monitor adjustments  
The specific benefits are:

Freedom from maintenance and lubrication

Vibration-damping

Easy installation

High mechanical stability

Configure and order online

Further interesting information

Examples of application with construction machinery

Drill

This drill is used for civil engineering applications.

Drill    

Mobile drilling machine

This drilling machine is mounted on a trailer and is used to drill holes into concrete or asphalt.

Mobile drilling machine    

Heavy load transporter

Rugged Energy Chains® are technically and economically the first choice in the construction of an extendable heavy load transporter.

Heavy load transporter    

Piling and drilling rigs

The driven boring machine produces extremevibrations and heavy soiling duringthe work process.

Piling and drilling rigs    

Rollers on mini excavator

Enhancement of service life, machine availability, stability and carrying capacity by the application of iglidur® in rollers on mini excavator.

Rollers on mini excavator    

Excavator

Difficult environmental conditions such as dirt, lubricants, steel wool and temperatures between -30° and +50°C in particular make maximum demands on energy chains.

Excavator    

Excavator seat

igus® plastic plain bearings are used here in the shock absorber of an excavator seat.

Excavator seat    

Excavator

The plain bearings run without lubrication and without significant wear and tear
in the very harsh environmental conditions of construction machinery.

Excavator    

Asphalt paver

The special feature of this asphalt paver is the adjustable control console.

Asphalt paver    

Road construction

An asphalt finisher applies hot and cold bitumen mixtures. The E-Chain® supplies the front area of the vehicle and is exposed to extreme dirt.

Road construction    

Hydraulic cylinder for construction machines

iglidur® G plain bearing in hydraulic cylinder for construction machines.

Hydraulic cylinder for construction machines    

Tunnel construction

Tunnel boring in defined sections with the assistance of an igus® E-ChainSystem®, which guides the essential hose cables section by section.

Tunnel construction    

Tunnel boring machine

This machine moves deeply through the earthand is used to drill tunnels using the excavationby mining technique.

Tunnel boring machine    

Servo manipulator

The servo manipulator presented here was used for the remote dismantling of a pipework system contaminated by radioactivity

Servo manipulator    
 

Combined motions

Combined vertical and horizontal movements are possible with igus® Energy Chains® for a cost-saving solution.

Find more application examples

Are you looking for practically tested application examples in a certain industry?
Here you can browse through already implemented applications and filter them according to your specifications.

Industry sector:
Case of application:
Product area:


Your contact

Harry Suckau +49 89 37506228 Your requirements?

More than 100,000 products available! Delivery and consultation Mon-Fri from 7am-8pm and Sat from 8am-12pm!


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