Heavy Plastics - offshore applications

40 years' experience

igus® is a specialist in the area of plastic research and can look back on 40 years of experience here. Specially developed high-performance plastics enable the use of igus® E-ChainSystems® in almost all application areas. Damp, dirt, chips, heat, cold, we have the solution for every requirement and do not use any steel or other metals in our E-Chain® materials. In an increasing number of heavy duty areas, steel systems are being successfully replaced by igus® plastic E-Chains® due to their exceptional suitability.


State your requirements and we fulfil them:

Corrosion-free

Cost-efficient, modular design

Long life at minimum maintenance costs

Resistance against dirt, chemicals and high temperatutres

Proven, tested material with igus® system garantee

Low weight with high stability

TÜV certified



That is only a few points that we consider when selecting and designing your "heavy-duty system". See all the things for yourself that are possible in the heavy-duty area with igus® - plastics for longer life®.

Examples in offshore application

Sludge processing
plant

World's biggest polymer energy chain: Being many times lighter than comparable steel chains it easily moves over 100 kg of filling per meter.

Sludge processing  plant    

Self-stabilizing platform "Ampelmann“

This platform, which has been given the name “Ampelmann”, is used on the open sea.

Self-stabilizing platform "Ampelmann“    

Ship unloading crane

Application of E-Chain® systems in ship unloader

Ship unloading crane    

Ship unloader

441m travel with E-ChainSystem® in Malaysia: Reduction of tensile strengths by about 75%, E-Chains® with weight up to 2.5 tons.

Ship unloader    

Underwater boring machine

This drill, the Vibrocorer VKG-6, is used in extremely demanding environments. a

Underwater boring machine    

Offshore industry

High pressure hydraulic hoses + power cables. Extreme weather environment but this chain delivers and delivers.

Offshore industry    

Offshore industry

Tube handling plant provides an igus® plastic E-Chain®. E-Chain® ensures high stability and reliability in pipehandling.

Offshore industry    

OpenHydro tidal turbine

A plastic chain makes any kind of maintenance on the open sea obsolete; a conventional metal chain would not be adequate for the combination of technical, climatic and mechanical requirements.

OpenHydro tidal turbine    

Offshore

The bearings reliably transmit the high radial centering forces with low friction and free of stick-slip and minimize the arm system's friction through their integrated start-up.

Offshore    

Rust-free roller chain

The maintenance-free polymer bearings are used in rust-proof roller chains, which are employed to drive main and auxiliary equipment.

Rust-free roller chain    

Oil platform

DryLin® plastic plain bearings in an inspection device for offshore drilling riser

Oil platform    

Water gate

Here, the second largest lock in the world has been fitted with a new water gate.

Water gate    

Drill rig

The drill rig is designed to take core samples from the seabed at 3000m water depth. It is a scientific instrument...

Drill rig    

Subsea ROVs

A tether management system (TMS) has various pivot, linear and rotary motion points. It works like a subsea parking point...

Subsea ROVs    
More examples for difficult and extreme applications
 

Norway. Upright application for Aker Kværner Maritime Hydraulics AS.
Pre-assembled for the semi-submersible platform West Edrill.

 

Germany. Decommissioning Karlsruhe research reactor. The dismantling of a nuclear power plant with a zigzag chain.

 

Czech Republic. Lhoist a.s. modular principle steel construction in lime works.

 

Czech Republic. Enclosed E-ChainSystem® directly on coal conveyor.

 

Czech Republic. Porici company CEZ a.s. power supply for coal transportation.

 

Czech Republic. Ventilation machine in underground storage facility of a power station.

 

Midland Bricks in Australia is the largest brick manufacturer in the world! Three E-Chains® have been in operation round the clock since 2003 and still look the same as on the first day.

 

Maanshan steel and ironworks: High temperatures, large loads, a lot of dust and high speed.

 

voestalpine Stahl Donawitz: High level of dirt during descaling of the rails to be milled.

 

Slovakia, aluminium works. Error-free operation for 9 years. Distance 62 m, speed 0,3 m/s.

 

Czech Republic. Ventilation machine in lime works.

 

Germany. BASF in Ludwigshafen, scraper for fertilizer, since 1998, E-Chain®: 4040.32.250.0

 

Austria, Niklasdorf, ABV, district heating plant

 

RTG in India, distance: 22m, E-Chain®: 5050.30.550.0, customer: Kalmar, for ATM

 

Plaster dust

 

Quayside crane with igus® E-ChainSystems®. Long distances up to 800 m are possible.

 

Norway: E-Chain® with Chainflex® in a truck wash. In contact daily with street dust and mud. Chainflex® cables perform exceedingly well.

 

Shagang, steel and ironworks in China. High temperatures, high speeds, heavy dust.

 

Czech Republic. CEZ a.s. modular system for supplying power to a coal excavator.

 

Long distance in a bulk goods storage facility

 

Crane builder Noell in Panama. Application: RTG; distance: 19,5 m; up to 60 m/min.

 

Czech Republic. Shipyard Kresice-Loubi; refuelling point for cargo ships.

 

Compost mud

 

Meishan steel and iron works, Nanjing in China. Crane, heavy dust, high tempo.

 
 
Further interesting applications from extremely diverse areas can be found here.

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