Form- Fill- and Closing Machines

Typical materials and products

To find in applications like:

Tool guide system

Filling process

Film welding unit

Guides for the deep drawing process

Overview

 

1. Bottom web feeder
2. Forming station / deep-drawing process
3. Infeed section
4. Top web infeed / labeling
5. Sealing unit
6. Cutting station (crosswise / lengthwise)

1.Lower film draft

Advantages:

No lubricants at the products

Maintenance-free

Wear-resistant solution in spite of cleaning process

Dirt accumulation

2. Preheating and molding station

Advantages:

Fastest demounting of bearing

Cost advantage

Cleaning with hydrogen peroxide possible

Dirt accumulation possible

3. Cup filling unit

Advantages:

Cleaning with hydrogen peroxide

Recirculating ball bearing is no alternative (cleaning)

Cost saving

Combination with soft

stainless steels possible

maintenance-free

Wear-resistant solution in spite of cleaning process

4. Inline labelling machine

Advantages:

No washing-out of the lubrication

No corrosion of the ball (soft stainless steel ball instead of hardened ball)

Lower adhesion factor, than bush bearing

Resistant against chemicals

5. Sealing unit

Advantages:

Cost advantage

Easy to install through split bearing housing

No rinsing of the recirculating ball bearings

Good corrosion-resistance

6. Cutting station (crosswise/lengthwise)

Advantages:

Vibrations during punching have no influence on the shaft

For this reason: No shake down of the shaft

Cost saving

Combination with soft stainless steel shafts

Maintenance-free

No impact from dirt accumulation through punching waste

Application example

 
Tribo-optimized polymer bearings for thermoforming packaging machines.
DryLin® R - AWMP-Ø  

Linear stroke of the surplus-film winder with the combination of drylin® hard anodized aluminum precision shaft AWMP and iglidur ® J bearings.

iglidur® J  

Height adjustment of the discharge conveyor implemented with iglidur® J bearings.

igubal® flange bearing EFOM  

Main mounting of the bottom web dancer plate via igubal® flange bearings EFOM-30.

DryLin® R - JUM-02  

Standardized toggle lever stroke system in the sealing unit. Vertical guidance upper-stroke (J bushings), toggle lever mounting iglidur® Z, main guide columns (JUM-02-45).

DryLin® R - JUM-02  

Standardized linear stroke system - Forming station Toggle lever with iglidur® Z, main guide columns with drylin® linear liners JUM-02-45.

 

Mounting of the film guide rollers on the Tiro-Lable NT (labeler) using xiros® ball bearings.

iglidur® A180  

Mounting of standard safety door with maintenance-free iglidur® A180 bearings (FDA approved).

drylin® product overview  

Mounting of the preheating stroke (sealing unit)

iglidur® A180  

Mounting of the disc brake of the bottom web mandrel via iglidur® A180 maintenance-free bearings (FDA approved).

Easy Chain® - overview  

Energy supply system of the XY travel unit of the inkjet printer for printing the packing date on the label with igus® e-chain® easychain.

More application examples

Knife-edge applications

Knife-edge applications in the packaging industry.

Knife-edge applications    

Packaging machines

The iglidur® G plain bearings distinguish themselves by their wear resistance and the suitability for real dry operation in this packaging machine for polishing cloth.

Packaging machines    

Filling and sealing machine

Besides the high chemical resistance, the iglidur® J plain bearings offer a maintenance-free dry operation in this application.

Filling and sealing machine    

Forming, filling and sealing machine

DryLin® high temperature bearings are used in the tool guide system of this forming, filling and sealing machine.

Forming, filling and sealing machine    

Packaging unit for profiles

Downtimes to zero

Packaging unit for profiles    

Automatic cup supply system for cup filling line

No lubricants in food sector

Automatic cup supply system for cup filling line    

Horizontal forming, filling and sealing machines

On these horizontal forming, filling and sealing machines, the total freedom from maintenance over the machines' entire life cycle was particularly important for the customer.

Horizontal forming, filling and sealing machines    

Product choice

Search for more applications of igus® products in the packaging industry

Are you looking for other practically tested application examples from the packaging industry or another industry?

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Your contact

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