igus® products in the railway technology

Traffic technology in particular depends on long service-life, durable, and reliable mechanical engineering components. Maintenance-free continuous operations are essential when used in combination with high cycle rates under variable weather conditions. By using wear-resistant igus® high-performance polymers, you not only save valuable resources by avoiding lubricants, but also due to the optimised glide pairings with high efficiencies.
 
igus® offers products particularly suited for this, e.g.: e-chainsystems® for confined installation spaces
chainflex® cables specifically for rail vehicles
dryspin® high-helix lead screw units
polymer plain bearings with V0 rating

dryspin® screw drives

Maintenance-free, dry operation

Low noise

Insensitive to dirt and dust

Trapezoidal thread for use in rail technology  
Plain bearings for use in rail technology  
Polymer Bearings

V0 rating iaw. UL94, high abrasion resistance

DryLin® R  
drylin® R linear bearing

Corrosion-free, wear-resistant, dirt-repellant

igubal® rod end bearings  
igubal® rod end bearings CL

Dirt-repellant, light, corrosion-resistant


Other interesting plain bearing products:

e-chainsystems® and chainflex® cables

Free of maintenance and corrosion

Low noise

Vibration-damping

With small bending radii for crowded installation spaces

Long life cycle

Light

Low-priced

E2 micro - overview

e-chain® E2 micro
Smallest sizes, narrow bending radius

 
Easy Chain® - overview  
easy chain®

Quickly filled energy chain® for the smallest installation spaces with UL94-V2 approval. Dirt-resistant, low-priced

Special cable for rail vehicles  
chainflex® CFSPECIAL.414 for rail vehicles

Specially designed for application in rail vehicles The jacket material is halogen free, flame retardant, non-toxic and has a low smoke density.

Overview Micro FLIZZ®  
micro flizz®

Acceleration up to 50 m/s2, absolutely free of maintenance


Other interesting e-chain® and chainflex® products:

Current News 2015 for Railway Technology

lightweight and efficient … aluminium

The combination of efficient dryspin® thread and hard anodised aluminium convinces by its low weight and an optimised plain bearing pairing with lubricant free dryspin® lead screw nuts from the full range.

lightweight and efficient … aluminium    

high helix lead screws … new sizes

6 new sizes for dryspin®

high helix lead screws … new sizes    

… cornering technology

For the product series drylin® W and T igus® providesrail profiles according to customer requirements in a curved shape

… cornering technology    

the lightest linear guide in the world …*

Everything in plastic now also applies to the drylin® W linear system in size 06.

the lightest linear guide in the world …*    

Application examples from the railway technology

Passenger compartment doors

Chainflex® control cables for extremely narrow bending radii are used in this application in passenger compartment doors in public transport vehicles.

Passenger compartment doors    

Current consumer

igubal® spherical bearings as insulating components in current consumers of the subway.

Current consumer    

Roll stand for railway tracks

Up to now, the energy supply to the rollers in this railway track rolling mill has been realised using steel chains.

Roll stand for railway tracks    

Streetcar switches

The applied material repels chips with temperatures up to 850° C without leaving a trace.

Streetcar switches    

Machine tool for railway track plates

This machine tool requires a large number of different cables and hoses for the manufacture of track plates

Machine tool for railway track plates    

Low-floor tram

Chainflex® control cable for extremely narrow bending radii ensures operational safety in low-floor trams.

Low-floor tram    

Portal milling machine

The previously used energy supply system as a rule wore out after nine months; the cables were destroyed by hot chips, which led to production failures.

Portal milling machine    

Switching device

Use of leadscrews with flange for a train control panel switching device ("linear switch").

Switching device    

Caravan step

The rod end bearings for the steps of the caravans are tough and insensitive to dirt.

Caravan step    
Gravel planer  

Gravel planer

Use of chainflex® cables and e-chains® possible

Further interesting information

Public transport engineering

igus® maintenance-free polymer products and flexible cables for traffic technology, rail traffic, and transportation applications.

Public transport engineering    

Washing plants

Components made from high-performance polymers for modern car washing plants: Corrosion-resistant, maintenance-free, cost-effective.

Washing plants    

Construction machinery

Use of polymer products in construction machinery.

Construction machinery    

Automotive industry

Plastic plain bearings and energy supply systems in cars and the automotive manufacturing industry.

Automotive industry    
Find more application examples

Are you looking for practically tested application examples in a certain industry?
Here you can browse through already implemented customer applications and filter them according to your specifications.

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